High-Efficiency Incineration Systems for Experimental Carbon Reduction Projects


Emerging carbon capture and energy recovery initiatives around the world demand reliable waste treatment technologies that integrate seamlessly into low-emission operations. HICLOVER offers incineration systems with waste heat recovery specifically engineered for experimental carbon reduction projects, ensuring both environmental compliance and sustainable energy utilization.


Application Context: Carbon Capture and Energy Recovery Sites

Across Europe, Asia, and the Middle East, pilot-scale facilities are increasingly conducting carbon capture and utilization (CCU) and energy recovery experiments. These projects generate waste such as:

  • Testing samples from chemical analysis and catalyst trials.

  • Experimental materials, including filters, polymer membranes, and sorbents.

  • Residues from biomass gasification or pyrolysis units used for CO₂ capture.

Because these wastes may contain trace metals, organic binders, and volatile residues, conventional disposal is unsuitable. Controlled high-temperature incineration (up to 1200°C) effectively decomposes these complex materials while enabling simultaneous thermal energy recovery.


HICLOVER Waste Heat Recovery Incinerator Design

The HICLOVER dual-chamber incinerator with heat recovery integrates clean combustion with energy reuse:

  • Primary combustion chamber: burns test materials completely under stable air control.

  • Secondary combustion chamber: oxidizes flue gases to reduce CO, VOCs, and unburned organics.

  • Waste heat recovery unit: transfers thermal energy to a hot-water or steam loop for heating or electricity generation.

  • Flue gas treatment: optional wet scrubber and alkali tower ensure clean exhaust that meets EU IED and local CO₂-neutral project standards.

  • Automation: full PLC-based system allows precision temperature control and safe testing cycles.

This system transforms waste destruction into energy recovery, aligning with sustainability objectives in research and pilot-scale carbon projects.


Advantages for Research and Pilot Facilities

  • Enables energy reuse from controlled incineration, reducing total energy demand.

  • Minimizes environmental footprint through low-emission operation.

  • Handles small-batch, high-variability waste streams typical of laboratories and pilot plants.

  • Provides data logging and digital monitoring, useful for R&D verification.

  • Adaptable to diesel, LPG, or natural gas depending on experimental infrastructure.

These attributes make HICLOVER systems ideal for universities, national labs, and corporate R&D centers focusing on net-zero and circular economy initiatives.


Geographic Relevance

Pilot carbon projects in regions such as Northern Europe, the Arabian Peninsula, and East Asia increasingly combine waste treatment with energy recovery under decarbonization programs. HICLOVER’s flexible, modular designs allow installation in compact research compounds or semi-industrial demonstration sites, particularly where space or grid connectivity is limited.

In cold regions such as Kazakhstan or northern China, recovered heat from HICLOVER systems can supply space heating for on-site laboratories or nearby technical facilities, supporting year-round operations while maintaining carbon-efficiency.


Explore Related HICLOVER Technologies


Conclusion

In the evolving field of carbon reduction and energy recovery research, HICLOVER’s heat-recovery-equipped incinerators provide a proven method to treat laboratory and process wastes safely while converting excess heat into usable energy. This integration of clean combustion and sustainable design supports global efforts toward low-carbon innovation and a circular energy future.

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Email:     sales@hiclover.com     
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2025-11-09/20:11:14

Incinerator Items/Model

HICLOVER TS100(PLC)

 

Burn Rate (Average)

100kg/hour

Feed Capacity(Average)

150kg/feeding

Control Mode

PLC Automatic

Intelligent Sensor

Continuously Feeding with Worker Protection

High Temperature Retention(HTR)

Yes (Adjustable)

Intelligent Save Fuel Function

Yes

Primary Combustion Chamber

1200Liters(1.2m3)

Internal Dimensions

120x100x100cm

Secondary Chamber

600L

Smoke Filter Chamber

Yes

Feed Mode

Manual

Burner Type

Italy Brand

Temperature Monitor

Yes

Temperature Thermometer

Corundum Probe Tube, 1400℃Rate.

Temperature Protection

Yes

Automatic Cooling

Yes

Automatic False Alarm

Yes

Automatic Protection Operator(APO)

Yes

Time Setting

Yes

Progress Display Bar

3.7 in” LCD Screen

Oil Tank

200L

Chimney Type

 Stainless Steel 304

1st. Chamber Temperature

800℃–1000℃

2nd. Chamber Temperature

1000℃-1300℃

Residency Time

2.0 Sec.

Gross Weight

7000kg

External Dimensions

270x170x190cm(Incinerator Main Body)

Burner operation

Automatic On/Off

Dry Scrubber

Optional

Wet Scrubber

Optional

Top Loading Door

Optional

Asbestos Mercury Material

None

Heat Heart Technology(HHT)

Optional

Dual Fuel Type(Oil&Gas)

Optional

Dual Control Mode(Manual/Automatic)

Optional

Temperature Record

Optional

Enhanced Temperature Thermometer

Optional

Incinerator Operator PPE Kits

Optional

Backup Spare Parts Kits

Optional

Mobile Type

Optional:Containerized/Trailer/Sledge Optional